FAST Car Synchronizer 6DS180T-1701170

Description

Car Synchronizer 6DS180T-1701170 introduction:

FAST Synchronizer 6DS180T-1701170 synchronizer assembly is a component used for the 1/2 gear of Faist transmission. It is an indispensable part of the transmission assembly.

FAST Transmission Car Synchronizer 6DS180T-1701170 Working Principle:

1 Shift Operation: When the driver performs the shift operation and moves the gearshift lever from the neutral position to the 1st or 2nd gear, the shift lever fork will push the slider of the synchronizer to move, causing the conical surface of the synchronizer ring to come into contact with the conical disk of the corresponding gear.

2 Synchronization Process: Due to the speed difference between the synchronizer ring and the conical disk, after contact, friction will be generated. This friction will cause the rotational speeds of the synchronizer ring and the conical disk to gradually become consistent, achieving the synchronization process. During the synchronization process, the slider will remain in the correct position under the action of the spring, ensuring good contact and synchronization effect between the synchronizer ring and the conical disk.

3 Gear Engagement Completion: When the rotational speeds of the synchronizer ring and the conical disk are completely synchronized, the slider will continue to push the synchronizer ring, causing it to mesh with the engagement gear ring of the gear, completing the gear engagement operation and achieving the transmission of power.

FAST Transmission car Synchronizer 6DS180T-1701170 Structural Design:

1. Double-conical lock ring type synchronizer: The first and second gears of the 6DS180T gearbox adopt a double-conical lock ring type synchronizer. This synchronizer is composed of synchronizer rings, conical discs, sliders, springs, etc. The synchronizer ring has two conical surfaces, which cooperate with the conical surfaces of the conical disc. During gear shifting, it can generate a large friction force, making the shift process smoother and faster, and significantly increasing the synchronizing torque, effectively reducing the shift shock.

2. High-precision manufacturing process: To ensure the performance and reliability of the synchronizer, the manufacturing process requires strict requirements, and the processing accuracy of the parts is high. For example, the conical surface angle of the synchronizer ring, the roughness, and the mating clearance of the slider all have strict tolerance ranges to ensure that the synchronizer can work accurately and stably under different working conditions.

FAST Transmission car Synchronizer 6DS180T-1701170 Functionality:

1. Ensures smooth shifting: Through the action of the synchronizer, the speed difference between gears is quickly eliminated during shifting, avoiding impacts and toothing phenomena between gears, making the shifting process smoother and enhancing driving comfort.
2. Extends gear lifespan: Reduces the impact and wear between gears during shifting, thereby prolonging the service life of the transmission gears and reducing maintenance costs.
3. Improves transmission efficiency: Enables the transmission of power to be more smoothly transferred during shifting, reduces power loss, improves the transmission efficiency of the transmission, and helps enhance the fuel economy and power performance of the vehicle.

FAST Transmission car Synchronizer 6DS180T-1701170 Maintenance:

Regularly check the lubricating oil: Check the oil level, quality and viscosity of the transmission lubricating oil according to the prescribed schedule to ensure that the lubricating oil can provide good lubrication and heat dissipation for the synchronizers. If you find that the lubricating oil has deteriorated or the level is too low, replace or replenish it in time.

Correct gear shifting operation: When shifting gears, drivers should pay attention to operating procedures to avoid violent shifting or shifting gears at an inappropriate speed, reducing unnecessary wear on the synchronizers. For example, shift gears after the clutch has completely disengaged to avoid shifting into reverse gears when the vehicle is not completely stopped.

Check the gear shifting mechanism: Regularly inspect the components of the gear shifting fork, slider and other gear shifting mechanisms to ensure their connections are firm and movements are flexible. If there is wear or damage, replace them in time to ensure the normal operation of the synchronizers. 1.